Allen Harim Poultry Processing Plant
AWB Engineers, represented by President and Lead Structural Engineer Matt Smith, demonstrated their expertise by taking on the challenge of renovating and structurally enhancing Allen Harim Foods' poultry processing plant. The objective was to design a new roof structure to be constructed above a large portion of the building while the existing facility remained operational below. AWB sought to create a design capable of withstanding the harsh conditions inherent in poultry processing environments while also improving the efficiency and safety of the operation.
Poultry processing plants inherently present a severe environment for building materials due to corrosive elements in the product being handled and the usage of strong cleaning chemicals used for disinfecting. AWB Engineers’ objective was to design a system of framework that could withstand these conditions better than the original painted steel structure which had become structurally compromised due to rust and corrosion. However, integrating a new structure within an existing operational building posed several challenges. The project demanded meticulous planning, innovative construction methods, and a thorough understanding of the plant's operations and spatial constraints.
The project commenced with extensive surveys conducted within the existing building during non-operational hours. This involved locating processing lines, mechanical and electrical systems, and the columns and walls within the existing facility. Once the column locations were determined, AWB created a specialized foundation plan, necessitating excavations for new footings and foundations. The strategic installation of new columns, girders, and beams ultimately facilitated the support for the new roof deck and roofing system which would need to be completely erected before the original roof and framing could be removed.
The design was crafted with precision, ensuring it fit seamlessly within the existing building's layout, despite its multiple additions and irregularities. AWB Engineers’ team invested significant time on-site to address any unexpected challenges and maintain the integrity of the design while adapting to unique conditions.
The newly designed galvanized steel structure not only offers durability and resilience in the harsh processing environment but also improves ventilation and enhances the overall efficiency of the plant. The elevated roof allows for better air movement, vital for maintaining a sanitary and productive processing space. Additionally, all utilities in the processing area were upgraded, aligning with USDA regulations and bolstering the facility's functionality and safety.
AWB Engineers approaches each project with a commitment to excellence. Our collaboration with Allen Harim Foods is a testament to our dedication to providing quality design and smooth integration. As Matt Smith, President of AWB Engineers, emphasizes, "At AWB, we take every project to heart—providing a quality design that seamlessly fits our client's needs." - Matt Smith, President of AWB Engineers.
